Anti-corrosion steel pipe processing conveyor line

Yanshan Shisheng Tube-material Antiseptic Co., Ltd. primarily produces coated composite pipes, large-diameter antiseptic steel pipes, steel-on-steel pipes, steam insulation pipes, 3PE antiseptic steel pipes, TPEP antiseptic steel pipes, FBE pipes, 3PP antiseptic steel pipes, and insulated pipes. Our coated composite pipes and antiseptic steel pipe products are widely used in industries such as drinking water supply, petroleum, chemical engineering, natural gas, water transmission and distribution, and thermal power. The antiseptic steel pipes are used for coating operations on steel pipelines transporting mixed media including oil, gas, water, and coal slurry. We are a specialized prefabrication construction enterprise integrating corrosion resistance, thermal insulation, and pipeline installation into one. The company has introduced advanced international technologies and boasts remarkable features such as high automation, stable operation, reliable quality, one-step forming, and strong processing capabilities, making our products highly competitive in both domestic and international markets. We sincerely welcome customers from all over the world to cooperate with Yanshan Shisheng Tube-material Antiseptic Co., Ltd.

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Product Description

Yanshan Shisheng Tube-material Antiseptic Co., Ltd. primarily produces coated composite pipes, large-diameter antiseptic steel pipes, steel-on-steel structures, steam insulation pipes, 3PE antiseptic steel pipes, TPEP antiseptic steel pipes, FBE pipes, 3PP antiseptic steel pipes, and insulated pipes. Our coated composite pipes and antiseptic steel pipe products are widely used in industries such as drinking water supply, petroleum, chemical engineering, natural gas, water transmission and distribution, and thermal power. These antiseptic steel pipes are employed in the coating operations for steel pipelines transporting mixed media including oil, gas, water, and coal slurry. We are a specialized prefabrication contractor integrating corrosion resistance, thermal insulation, and pipeline assembly into one. The company has introduced advanced international technologies and boasts remarkable features such as high automation, stable operation, reliable quality, one-step forming, and strong processing capabilities, making our products highly competitive in both domestic and international markets. We sincerely welcome customers from all over the world to collaborate with Yanshan Shisheng Tube-material Antiseptic Co., Ltd.

The equipment for manufacturing anti-corrosion steel pipes includes steel pipe shot blasting and derusting machines, 3PE wrapping equipment, PE pipe black-and-yellow jacket peeling machines, sandblasting derusting equipment, low-pressure polyurethane foaming equipment, foaming platforms, fiberglass winding machines, 2PE coating systems, cement mortar spraying machines, and other complementary testing equipment for corrosion protection and thermal insulation.

The coating thickness is controlled by adjusting the spray rate and the rotation speed of the steel pipe, ensuring it meets the design requirements. Then, based on the curing time specifications provided by the epoxy powder manufacturer, the distance between spraying and cooling is carefully managed to guarantee sufficient curing time, allowing the epoxy powder coating to fully cure. After curing, the large-diameter anti-corrosion steel pipes are directly cooled with water. Once they have been thoroughly inspected and passed all quality checks, they are labeled and moved to the finished-product area.

Plastic-coated steel pipes—both internally and externally coated—are composite steel-plastic pipes made by melting a layer of organic material, such as polyethylene (PE) resin, ethylene-acrylic acid copolymer (EAA), epoxy (EP) powder, non-toxic polypropylene (PP), or non-toxic polyvinyl chloride (PVC), with a thickness ranging from 0.5 to 1.0 mm onto the inner wall of a steel pipe. These pipes not only retain the high strength, easy connection, and resistance to water flow impact characteristic of steel pipes but also overcome the drawbacks of steel pipes, such as susceptibility to corrosion, contamination, and scaling when exposed to water, as well as the low strength and poor fire performance of plastic pipes. Their designed service life can reach up to 50 years. The main limitation is that these pipes must not be bent during installation; when performing hot working or electric welding/cutting operations, the cut surfaces must be coated with a non-toxic, room-temperature curing adhesive provided by the manufacturer to repair any damaged areas. 1. They are suitable for underground and humid environments and can withstand both high and extremely low temperatures. 2. They have strong anti-interference capabilities; when used as cable conduits, plastic-coated steel pipes can effectively shield against external signal interference. 3. They exhibit excellent pressure resistance.

Plastic-coated steel pipe is a newly developed type of pipeline material in China. It features a composite structure with both inner and outer protective plastic coatings, and an intermediate layer made of either reinforced welded steel pipe or seamless pressure-resistant steel pipe. This design overcomes the inherent drawbacks of steel pipes—such as susceptibility to rusting, corrosion, high pollution levels—as well as the weaknesses of plastic pipes, including low strength and easy deformation. By integrating the advantages of both steel and plastic materials, this product qualifies as an environmentally friendly item promoted for nationwide use. The plastic-coated composite steel pipe is manufactured by fusing a layer of organic material—such as polyethylene (PE) resin, ethylene-acrylic acid copolymer (EAA), epoxy (EP) powder, non-toxic polypropylene (PP), or non-toxic polyvinyl chloride (PVC)—with a thickness ranging from 0.5 to 1.0 mm onto the inner wall of the steel pipe, thereby creating a steel-plastic composite pipe. This type of pipe not only retains the high strength, ease of connection, and resistance to water flow impacts characteristic of steel pipes but also addresses the shortcomings of steel pipes, such as their tendency to corrode, pollute, and scale when exposed to water, as well as the low strength and poor fire-resistance performance of plastic pipes. Its designed service life can reach up to 50 years. The main limitation is that the pipe must not be bent during installation. When performing hot working or electric welding cutting operations, the cut surfaces must be coated with a non-toxic, room-temperature curing adhesive provided by the manufacturer. The primary specifications range from DN15 to DN300.

Internal and external plastic-coated composite steel pipes are manufactured through a process that begins with welded steel pipes as the base material. The process involves double pre-treatment—sandblasting and chemical treatment—followed by preheating, internal and external coating, curing, and post-processing. These steel-plastic composite pipes exhibit excellent overall performance, featuring strong corrosion resistance and mechanical strength, as well as good chemical stability and water resistance. They offer benefits such as drag reduction, anti-corrosion, pressure resistance, and antibacterial properties. Generally, these pipes are not restricted by the conveyed medium, and the plastic coating exhibits exceptionally strong adhesion to the steel substrate. The coating material, epoxy resin (EP), is suitable for service environments below 80°C. The steel pipe coating boasts extremely high adhesion, with a hard coating surface that offers excellent impact resistance and superior chemical corrosion resistance.

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Steel pipe polypropylene 3PP anti-corrosion

2PP/3PP Anti-corrosion Steel Pipe Specifications: Φ89mm–Φ3200mm Material: Q235B, Q345B, 10# Steel, 20# Steel, Grades X42–X80 Standards: SY/T7041-2016, DIN30678 Advantages of the Anti-corrosion Coating The three-layer polyethylene anti-corrosion coating combines the excellent properties of both epoxy coatings and extruded polyethylene coatings. It integrates the interfacial characteristics and chemical resistance of epoxy coatings with the mechanical protection features of extruded polyethylene coatings, significantly enhancing the performance of each component. Therefore, it serves as an outstanding external protective layer for buried pipelines. According to relevant data, the three-layer PE coating can extend the service life of buried pipelines up to 50 years and is currently recognized internationally as one of the most advanced pipeline external anti-corrosion technologies. In 3PE anti-corrosion systems, the three-layer PE coating has been first applied in oil and gas systems. The Shaanxi-Beijing natural gas pipeline and the Kuerle-Shanshan oil pipeline—both already completed in China—along with the nearly 4,000-kilometer West-to-East Gas Pipeline project, all utilize the three-layer PE external anti-corrosion coating. Additionally, the 67-kilometer high-pressure pipeline from Shaanxi to Tianjin, the 30-kilometer outer ring high-pressure natural gas pipeline, and the 122-kilometer pipeline of the Shaanxi-Beijing underground gas storage facility also employ the three-layer PE coating. As such, the three-layer PE coating has become the leading direction for the future development of external anti-corrosion coatings for pipelines. Applications: The product is widely used in oil pipelines, natural gas pipelines, heating pipelines, and water supply pipelines. Application Scope: Currently, China has not yet established an industry standard for 3PP coatings. Therefore, the 3PP anti-corrosion pipelines produced generally follow the German standard DIN30678 “Polypropylene Coatings for Steel Pipelines.” The 3PP coating is primarily used as an anti-corrosion layer for pipelines transporting media at relatively high temperatures, as well as for pipelines located in desert regions characterized by high surface temperatures and prolonged sunlight exposure. Consequently, it has gained increasingly widespread application on buried water, gas, and oil pipelines in areas with high surface temperatures and long periods of sunlight.

Polyurea anti-corrosion coating for steel pipes

The future development of polyurea-coated anti-corrosion steel pipes: Polyurea coatings represent the international trend in next-generation anti-corrosion technology. Currently, major pipeline companies worldwide have adopted polyurea anti-corrosion coatings—for instance, the oil pipelines in Alaska, USA; the Gulf oil pipeline in Indonesia; the Siberian oil pipeline in Russia; and the water transmission pipelines in Kuwait—all of which use polyurea as their anti-corrosion coating. Superiorities of Polyurea-Coated Anti-Corrosion Steel Pipes: Polyurea-coated anti-corrosion steel pipe materials exhibit excellent construction performance when used for pipeline joints. Typically, straight pipe sections are prefabricated in the factory, while joints are connected on-site via spray application. After polyurea treatment, the pipeline maintains outstanding continuity and integrity, ensuring that the entire pipeline system is completely sealed with no seams, thereby guaranteeing its overall anti-corrosion performance and ultra-long service life. Key Features of Polyurea-Coated Anti-Corrosion Steel Pipes: Fast curing speed, allowing for seamless application on vertical and curved surfaces without sagging; excellent corrosion resistance, capable of withstanding erosion by most chemical media; superior physical properties, providing strong adhesion to metal substrates; 100% solid content, non-polluting, and environmentally friendly; seamless coating, completely eliminating the risk of leakage points. Main Applications of Polyurea-Coated Anti-Corrosion Steel Pipes: Overhead pipelines, directly buried pipelines, oil pipelines, gas pipelines, municipal sewage pipelines, and various types of steel pipelines—both internal and external wall anti-corrosion. Future Development of Polyurea-Coated Anti-Corrosion Steel Pipes: Polyurea coatings represent the international trend in next-generation anti-corrosion technology. Currently, major pipeline companies worldwide have adopted polyurea anti-corrosion coatings—for instance, the oil pipelines in Alaska, USA; the Gulf oil pipeline in Indonesia; the Siberian oil pipeline in Russia; and the water transmission pipelines in Kuwait—all of which use polyurea as their anti-corrosion coating. According to international standards, all underground metal pipelines employ a combined protection approach involving an anti-corrosion coating and cathodic protection. Among these, the pipeline anti-corrosion coating serves as the primary barrier. The 3PE anti-corrosion coating, which integrates the advantages of high-density polyethylene wrapping and fusion-bonded epoxy powder, is now widely used. However, its main drawback—the unresolved issue of joint repairs—remains a challenge. The heat-shrink sleeves currently used do not match well with the 3PE coating, significantly reducing the service life of the system.

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