Shot blasting machine for rust removal on the inner wall of steel pipes

Yanshan Shisheng Tube-material Antiseptic Co., Ltd. primarily produces coated composite pipes, large-diameter antiseptic steel pipes, steel-on-steel pipes, steam insulation pipes, 3PE antiseptic steel pipes, TPEP antiseptic steel pipes, FBE pipes, 3PP antiseptic steel pipes, and insulated pipes. Our coated composite pipes and antiseptic steel pipe products are widely used in industries such as drinking water supply, petroleum, chemical engineering, natural gas, water transmission and distribution, and thermal power. The antiseptic steel pipes are used for coating operations on steel pipelines transporting mixed media including oil, gas, water, and coal slurry. We are a specialized prefabrication construction enterprise integrating corrosion resistance, thermal insulation, and pipeline installation into one. The company has introduced advanced international technologies and boasts remarkable features such as high automation, stable operation, reliable quality, one-step forming, and strong processing capabilities, making our products highly competitive in both domestic and international markets. We sincerely welcome customers from all over the world to cooperate with Yanshan Shisheng Tube-material Antiseptic Co., Ltd.

Keywords:

Product Description

Yanshan Shisheng Tube-material Antiseptic Co., Ltd. primarily produces coated composite pipes, large-diameter antiseptic steel pipes, steel-on-steel pipes, steam insulation pipes, 3PE antiseptic steel pipes, TPEP antiseptic steel pipes, FBE pipes, 3PP antiseptic steel pipes, and insulated pipes. Coated composite pipes and antiseptic steel pipe products are widely used in industries such as drinking water supply, petroleum, chemical engineering, natural gas, water transmission and distribution, and thermal power. These antiseptic steel pipes are used for coating operations on steel pipelines transporting mixed media including oil, gas, water, and coal slurry. The company is a specialized prefabrication contractor integrating antiseptic treatment, thermal insulation, and pipeline installation into one. It has introduced advanced international technologies and boasts remarkable features such as high automation, stable operation, reliable quality, one-step forming, and strong processing capabilities, making it highly competitive in both domestic and international markets. We sincerely welcome customers from all over the world to cooperate with Yanshan Shisheng Tube-material Antiseptic Co., Ltd.

Advantages and Disadvantages of Internal Shot Blasting Machines for Steel Pipes:
The shot blasting machine is equipped with an upward-facing blasting arrangement. Since steel pipes of different diameters are conveyed on the roller conveyor at roughly the same height at their bottom surfaces, the shot blasting machine directs projectiles from bottom to top, ensuring that the distance between the projectiles and the surface of the steel pipe remains essentially constant. Consequently, the impact velocity of the steel shots upon reaching the workpiece surface is uniform across all pipe diameters, guaranteeing consistent surface preparation effects regardless of pipe diameter. This provides uniform conditions for subsequent coating applications.
The workpieces continuously pass through the inlet and outlet of the shot blasting machine. To prevent shot media from flying out when cleaning steel pipes with significantly varying diameters, this machine is equipped with multi-layer, replaceable sealing brushes that ensure complete containment of the shot media.
A novel, high-efficiency, multi-functional shot blasting machine with a centrifugal cantilever design is selected. It features a large shot-blasting capacity, high power, quick blade replacement, and the capability of complete unit replacement for convenient maintenance.
The use of a full-curtain-type BE-type shot-blast grit separator significantly enhances the separation capacity, separation efficiency, and shot blasting quality, while reducing wear on the blast wheel.
Equipped with PLC-based electrical control, a pneumatic system for loading and unloading materials via air valves and cylinders, a controllable gate for regulating the flow of shot media, and fault detection capabilities for shot-media conveyance, this machine achieves fully automatic operation. As a result, it features high productivity, excellent reliability, and a leading level of automation.
Using pulse, vibratory, or reverse-air cleaning methods can easily regenerate the filter cartridges and deliver excellent dust-cleaning performance. Filter cartridge filtration technology represents a generational shift from baghouse dust collection and is the filtration technology of the 21st century.

The steel pipe must undergo shot blasting to remove rust from its inner wall before it can be coated with plastic. Plastic-coated steel pipes are a newly developed type of pipeline material in China. They feature a composite structure consisting of an inner and outer plastic coating, with a reinforced welded steel pipe or seamless pressure-resistant steel pipe serving as the intermediate layer. This design overcomes the inherent drawbacks of steel pipes—such as susceptibility to rusting, corrosion, high pollution levels—as well as the weaknesses of plastic pipes, including low strength and easy deformation. By integrating the advantages of both steel and plastic materials, these pipes have become environmentally friendly products promoted for nationwide use. Plastic-coated composite steel pipes are made by fusing a layer of organic materials—such as polyethylene (PE) resin, ethylene-acrylic acid copolymer (EAA), epoxy (EP) powder, non-toxic polypropylene (PP), or non-toxic polyvinyl chloride (PVC)—onto the inner wall of the steel pipe, with a thickness ranging from 0.5 to 1.0 mm. These pipes not only retain the high strength, ease of connection, and resistance to water flow impacts characteristic of steel pipes but also address the shortcomings of steel pipes, such as their tendency to corrode, pollute, and scale when exposed to water, as well as the low strength and poor fire-resistance performance of plastic pipes. The designed service life of these pipes can reach up to 50 years. The main limitation is that they cannot be bent during installation. When performing hot working or electric welding cutting operations, the cut surfaces must be coated with a non-toxic, room-temperature curing adhesive provided by the manufacturer. The primary specifications range from DN15 to DN300.

Recommended Products

Steel pipe polypropylene 3PP anti-corrosion

2PP/3PP Anti-corrosion Steel Pipe Specifications: Φ89mm–Φ3200mm Material: Q235B, Q345B, 10# Steel, 20# Steel, Grades X42–X80 Standards: SY/T7041-2016, DIN30678 Advantages of the Anti-corrosion Coating The three-layer polyethylene anti-corrosion coating combines the excellent properties of both epoxy coatings and extruded polyethylene coatings. It integrates the interfacial characteristics and chemical resistance of epoxy coatings with the mechanical protection features of extruded polyethylene coatings, significantly enhancing the performance of each component. Therefore, it serves as an outstanding external protective layer for buried pipelines. According to relevant data, the three-layer PE coating can extend the service life of buried pipelines up to 50 years and is currently recognized internationally as one of the most advanced pipeline external anti-corrosion technologies. In 3PE anti-corrosion systems, the three-layer PE coating has been first applied in oil and gas systems. The Shaanxi-Beijing natural gas pipeline and the Kuerle-Shanshan oil pipeline—both already completed in China—along with the nearly 4,000-kilometer West-to-East Gas Pipeline project, all utilize the three-layer PE external anti-corrosion coating. Additionally, the 67-kilometer high-pressure pipeline from Shaanxi to Tianjin, the 30-kilometer outer ring high-pressure natural gas pipeline, and the 122-kilometer pipeline of the Shaanxi-Beijing underground gas storage facility also employ the three-layer PE coating. As such, the three-layer PE coating has become the leading direction for the future development of external anti-corrosion coatings for pipelines. Applications: The product is widely used in oil pipelines, natural gas pipelines, heating pipelines, and water supply pipelines. Application Scope: Currently, China has not yet established an industry standard for 3PP coatings. Therefore, the 3PP anti-corrosion pipelines produced generally follow the German standard DIN30678 “Polypropylene Coatings for Steel Pipelines.” The 3PP coating is primarily used as an anti-corrosion layer for pipelines transporting media at relatively high temperatures, as well as for pipelines located in desert regions characterized by high surface temperatures and prolonged sunlight exposure. Consequently, it has gained increasingly widespread application on buried water, gas, and oil pipelines in areas with high surface temperatures and long periods of sunlight.

Polyurea anti-corrosion coating for steel pipes

The future development of polyurea-coated anti-corrosion steel pipes: Polyurea coatings represent the international trend in next-generation anti-corrosion technology. Currently, major pipeline companies worldwide have adopted polyurea anti-corrosion coatings—for instance, the oil pipelines in Alaska, USA; the Gulf oil pipeline in Indonesia; the Siberian oil pipeline in Russia; and the water transmission pipelines in Kuwait—all of which use polyurea as their anti-corrosion coating. Superiorities of Polyurea-Coated Anti-Corrosion Steel Pipes: Polyurea-coated anti-corrosion steel pipe materials exhibit excellent construction performance when used for pipeline joints. Typically, straight pipe sections are prefabricated in the factory, while joints are connected on-site via spray application. After polyurea treatment, the pipeline maintains outstanding continuity and integrity, ensuring that the entire pipeline system is completely sealed with no seams, thereby guaranteeing its overall anti-corrosion performance and ultra-long service life. Key Features of Polyurea-Coated Anti-Corrosion Steel Pipes: Fast curing speed, allowing for seamless application on vertical and curved surfaces without sagging; excellent corrosion resistance, capable of withstanding erosion by most chemical media; superior physical properties, providing strong adhesion to metal substrates; 100% solid content, non-polluting, and environmentally friendly; seamless coating, completely eliminating the risk of leakage points. Main Applications of Polyurea-Coated Anti-Corrosion Steel Pipes: Overhead pipelines, directly buried pipelines, oil pipelines, gas pipelines, municipal sewage pipelines, and various types of steel pipelines—both internal and external wall anti-corrosion. Future Development of Polyurea-Coated Anti-Corrosion Steel Pipes: Polyurea coatings represent the international trend in next-generation anti-corrosion technology. Currently, major pipeline companies worldwide have adopted polyurea anti-corrosion coatings—for instance, the oil pipelines in Alaska, USA; the Gulf oil pipeline in Indonesia; the Siberian oil pipeline in Russia; and the water transmission pipelines in Kuwait—all of which use polyurea as their anti-corrosion coating. According to international standards, all underground metal pipelines employ a combined protection approach involving an anti-corrosion coating and cathodic protection. Among these, the pipeline anti-corrosion coating serves as the primary barrier. The 3PE anti-corrosion coating, which integrates the advantages of high-density polyethylene wrapping and fusion-bonded epoxy powder, is now widely used. However, its main drawback—the unresolved issue of joint repairs—remains a challenge. The heat-shrink sleeves currently used do not match well with the 3PE coating, significantly reducing the service life of the system.

Product Inquiry

Please provide your phone number and email address. This will help us contact you promptly and resolve your issue as soon as possible.