Double-layer epoxy powder (FBE 2FBE) external coating for pipe corrosion protection
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FBE/2FBE Epoxy Powder-Coated Elbows: Production and Processing Range φDN80—ΦDN1400
Fusion-bonded epoxy (FBE) powder coatings—also known as 2FBE—are a new type of anti-corrosion coating that has been developed over the past three decades. FBE coatings come in two varieties: single-layer and double-layer. The term "FBE coating" typically refers to the single-layer fusion-bonded epoxy coating. The single-layer FBE coating uses a specialized fusion-bonded epoxy powder coating as its film-forming material. This epoxy powder coating is applied via electrostatic spraying, forming a continuous film in a single pass. This epoxy powder coating is a thermosetting material, produced by mixing and grinding solid epoxy resin, curing agents, and various additives. Before painting, bent pipes undergo shot blasting and intermediate-frequency preheating. Then, using an electrostatic spraying method, the epoxy powder coating is applied onto the heated pipe surface, where it melts and bonds firmly to the pipe surface, subsequently curing to form a protective coating. Typically, FBE coatings have a single-coat, one-step film-forming structure. FBE coatings offer numerous advantages, including strong adhesion to steel, excellent film integrity, resistance to cathodic disbondment, tolerance to soil stress and abrasion, simple application procedures, zero pollution, superior impact and flexural resistance, and high temperature resistance. As a result, they have been widely adopted abroad. FBE coatings can be used for external corrosion protection of steel underground pipelines or underwater pipeline facilities operating at temperatures ranging from -30°C to 100°C.
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